Features Overview

ArchSolar's IMPs are designed for versatility, adapting flawlessly to various environments that demand cleanliness and controlled conditions. Whether it's a sterile pharmaceutical clean room, a temperature-sensitive cold storage unit, a high-tech laboratory, a dynamic cultivation space, or a utility area, our panels provide the ultimate environmental control.

Effortless Installation

ArchSolar IMPs are engineered for an easy installation process. Both Tongue & Groove and CamLock panels come with straightforward instructions to accelerate  your construction or retrofit projects, making your space operational with minimal delay.

Flexible Design Integration

Our IMPs are crafted to be adaptable, blending seamlessly with both modern new builds and existing structures, making them ideal for expanding your facilities or updating an old warehouse. This versatility ensures that our panels fit your specific structural integrity and aesthetic requirements without compromise.

Custom Integration Capabilities

Integrate essential features such as windows, air showers, and various door types with ease Our panels come with a variety of paired doors, windows, and accessories.This ensures that each room is precisely equipped to support its specific function, enhancing visibility with viewing windows or maintaining cleanliness with air showers.

Hygiene and Maintenance

Recognizing the importance of cleanliness in sensitive environments, our panels are fully washable, ensuring they meet the highest hygiene standards required in food processing, healthcare, and other sterile applications.

IMP General Specifications

Creating the perfect environment for your specialized needs requires attention to detail and precision. Our Comprehensive IMP Specifications are a testament to our commitment to quality, efficiency, and versatility. Every aspect of our panels has been carefully designed to offer superior performance and integrate smoothly into your project. Below, we delve into the specifics of our product offerings, showcasing the careful consideration put into every element.

Thickness Variety for Insulation and Strength

ArchSolar's IMPs come in a variety of thicknesses, including 2, 3, 4, and 6 inches, offering tailored insulation levels ideal for temperature-controlled environments. The choice of durable stainless steel or alloy-coated steel for the outer surface provides long-lasting resilience. At the core, materials such as PUR or polyisocyanurate(PIR) offer exceptional insulation, while our facade options match your building's aesthetic.

High-Quality Face Materials for Longevity

Choose between a tongue & groove system for a seamless appearance or a cam lock for rapid assembly. Both options ensure a secure, airtight fit, enhancing the energy efficiency of your facility.

Core Material Crafted for Insulation Excellence

At the heart of our panels is the core material, made from either PUR or polyisocyanurate. These materials are known for their exceptional insulation properties, providing thermal efficiency that helps maintain internal temperature and reduces energy costs.

Facade Options to Match Your Aesthetic

Choose from a flat, embossed, micro-ripple, or straight bead facade to align with the architectural style of your building. Whether you're looking for a sleek, modern finish or a textured surface for added character, our panels deliver on both aesthetics and performance.

Installation Type Engineered for Reliability

Tongue & Groove / Cam Lock

Our installation systems are designed for reliability and ease. Choose between a tongue & groove system for a seamless appearance or a cam lock for rapid assembly. Both options provide a secure, airtight fit, contributing to the overall energy efficiency of your building.

Fire Safety Assured with FM 4880 Rating

FM 4880

Our panels are FM 4880 rated, assuring that our products meet strict safety standards for fire resistance, offering peace of mind regarding the protection of your premises and occupants.

Each specification contributes to a product that is not just a panel, but a comprehensive solution for your space creation needs. Our team can provide you with all the specifications needed to make an  informed decision on how our Insulated Metal Panels can contribute to the success of your project.

Core Material

Delve into the specifics of our core materials - PIR and PUR - both offering exceptional thermal performance and structural integrity. Explore the robustness of our connection types, tongue & groove to cam lock, with each method promising enduring stability and ease of assembly.

PIR Core

Advanced Thermal Efficiency

Exceptional insulative properties and fire resistance as a core material ideal for demanding environments.

PUR Core

Robust Insulation and Versatility

Superior thermal insulation and durability, making it a versatile choice for various applications.

Connection Types

Each connection type and material combination is designed with precision to meet the demands of various building applications, from commercial and industrial facilities to specialized environments like clean rooms. Whether prioritizing ease of installation, thermal efficiency, or material properties, there's a connection type that aligns with the project's specific requirements, ensuring the insulated metal panel system delivers on performance and durability.

Tongue & Groove Connection

Seamless Integration for Enhanced Thermal Performance

The Tongue & Groove system is renowned for its ability to create a seamless, tight join between panels. This connection type minimizes thermal bridging and air leakage, enhancing the overall thermal performance of the building envelope. Ideal for applications where energy efficiency is paramount, the Tongue & Groove connection ensures a smooth, visually appealing finish without compromising on insulation values.

Cam Lock Connection

Rapid Assembly and Superior Seal

The Cam Lock connection is designed for quick and easy assembly, significantly reducing installation time. This system features interlocking mechanisms that securely fasten panels together, providing an airtight seal that contributes to the structure's thermal efficiency and rigidity. The Cam Lock connection is particularly beneficial in scenarios where speed of construction and the ability to maintain a controlled environment are critical.

Face Materials

The face of a building is more than just its skin; it's the first impression and the guardian against the elements. Our sophisticated face materials for Insulated Metal Panels (IMPs) are selected with the utmost care to ensure they meet the highest standards of durability, aesthetic appeal, and environmental resistance. Here's a deeper look at the choices we provide and the advantages they bring to your projects.

Aluminium-Zinc Alloy Coated Steel for Enhanced Protection

This material is a marvel of engineering, blending aluminum's corrosion resistance with the durability of zinc and steel. The result is a formidable barrier against weathering and rust, perfect for buildings in harsh climates or those that demand a long lifespan with minimal maintenance.

Stainless Steel [SS304] for Timeless PROTECTION

Stainless steel is renowned for its sleek appearance and robust nature, resisting oxidation and corrosion. The SS304 grade we use is especially notable for its ease of cleaning and non-reactive surface, making it a preferred choice for food processing plants and medical facilities where hygiene is crucial.

Combined Alloy Coated Steel & SS304 for Dual Benefits

When you combine the strength of alloy-coated steel with the luster and hygiene of SS304, you get a product that stands up to both the rigors of time and the demands of aesthetics. This combination ensures that your facility will look great without compromising on the functional needs of safety and durability.

Face Thickness

Choice of Face Thickness for Structural Integrity

The face thickness of our panels can range from 0.5 to 0.8 mm, providing you with the option to select the appropriate balance between protection and weight. A thicker face means greater impact resistance and rigidity, while a thinner face can be adequate for less demanding applications and contribute to overall weight reduction.

Panel Width

In any architectural endeavor, the dimensions of each component play a crucial role in both the aesthetic outcome and structural integrity. Our panel widths showcases the adaptable nature of our IMPs to fit the specific requirements of your project, whether you're aiming for a bold architectural statement or efficiency in design.

Panel Width Options for Design Flexibility

1120MM [44"] / 960mm [37.75"]

With standard widths of 1120mm (44 inches) and 960mm (37.75 inches), our panels offer flexibility to cover vast spaces with fewer seams for a sleek look, or smaller spans for intricate designs. Custom width options allow even greater flexibility, ensuring your project’s unique dimensions are met without compromise.

Customization for Unique Project Specifications

Beyond standard sizes, we provide custom dimensions, giving you the freedom to dictate the terms of your architectural expression. This flexibility is key in ensuring that each panel integrates flawlessly with the project's design parameters, providing optimal coverage and aesthetic coherence.

Core Foam Density

Core Foam Density for Performance and Stability

40±2kg/m3

The density of the core foam at 40±2KG/M3 strikes the perfect balance between insulation performance and panel stability. This carefully calibrated density ensures the panels remain lightweight for ease of handling while providing the necessary structural support and thermal insulation to meet your building’s requirements.

Compressive Strength

Compressive Strength for Durability and Load-Bearing

≥160Kpa

Our IMPs boast a compressive strength of ≥160KPA, ensuring they withstand the demands of your project's structural needs. This means our panels can endure the rigors of installation and long-term use without compromising their shape or integrity.

Heat Conductivity

Heat Conductivity for Superior Insulation

≤0.02 W/(m·K) R- value: approx. 7 per inch of panel thickness

The thermal conductivity of our panels is rated at ≤0.02 W/(m·K), translating to an R-value of approximately 7 per inch of panel thickness. This exceptional R-value is indicative of our panels' superior insulative properties, ensuring that your space maintains its internal climate efficiently, resulting in energy savings and enhanced comfort.

Fire Ratings

Fire Safety Assured with FM 4880 Rating

FM 4880 Approved
Safety is paramount in any construction, which is why our panels come with an FM 4880 fire rating. This certification ensures that our products are rigorously tested and meet strict safety standards for fire resistance, giving you peace of mind regarding the protection of your premises and occupants.

Panel Weights

In the realm of construction and design, the weight of building materials is a critical factor that affects everything from structural support to logistics. We are dedicated to providing precise weight information for our Insulated Metal Panels, ensuring that architects, builders, and engineers can make informed decisions regarding the support structure and installation process.

Utility Rooms

Utility Solutions for Every Space

DOORS, WINDOWS, FURNITURE, ETC.

Our offering extends to the critical elements that complete a space - doors and windows. With options ranging from sturdy color steel to sleek stainless steel, and accessories to match, we ensure every detail contributes to a clean, functional, and safe environment.

We offer an array of integrated doors and windows for your SIP room. Choose a model based on your room’s utility and required access. Styles include single, double, wind lock, and automated. See details on our typical cleanroom door and window below.

Clean Room Doors

Optimized Access with ArchSolar Clean Room Doors

At ArchSolar, we understand that the entryway to your clean room is as critical as the room itself. That’s why we’ve engineered a range of clean room doors that meet the highest standards for hygiene, durability, and performance.

Advanced Clean Room Door Features

Our doors are not mere barriers; they are sophisticated access solutions:

• Robust Material Choices: Select from an array of durable materials like color-coated steel for a cost-effective solution or stainless steel for environments that demand the utmost in cleanliness and corrosion resistance.

• Seamless Integration: Our door frames are designed to integrate seamlessly with our Insulated Metal Panels, providing a continuous, airtight seal that maintains the integrity of your clean room environment.

• Visibility and Light: Choose from single or double glazed viewing windows that offer visibility while preserving cleanliness and preventing contamination.

• Superior Sealing: We offer door closures that are engineered to seal tightly, essential for maintaining the controlled environment necessary in a clean room setting.

• Customizable Locking Mechanisms: From simple handle locks to sophisticated electromagnetic and electric plug locks, our doors can be customized to suit the security level and operational needs of your facility.

• Durable Hinges and Seals: With the choice of stainless steel or aluminum alloy hinges and concealed adjustable lifting seals, our doors are built to withstand the rigorous use while maintaining their hermetic seal.

• Adaptable to Your Needs: Whether you need doors for pedestrian traffic or larger equipment, our clean room doors come in various sizes and styles, including options for automation for hands-free operation and enhanced cleanliness.

ArchSolar’s clean room doors are more than just a point of entry—they are an integral component of your clean room’s design, contributing to its overall functionality and compliance with stringent industry standards. Let us help you select and customize the ideal door solution to complement your clean room project.

Steel Doors

Aluminum Ar Painted Steel Door Frame Optional, Painted Steel Panel OF Door

Steel doors are a robust and versatile option for clean rooms, offering high durability and resistance to physical impact and chemical corrosion. They are typically coated with a layer of paint or a specialized finish to resist contaminants and facilitate easy cleaning. These doors can be customized to include windows for visibility while maintaining the integrity of the clean room environment. Ideal for areas that require frequent cleaning or are exposed to harsh chemicals, steel doors provide a cost-effective yet durable solution, ensuring long-term performance in maintaining clean room standards.

HPL Doors

Aluminum Alloy Door Frame, HPL Door

High-Pressure Laminate (HPL) doors are specifically designed to meet the demands of clean rooms that require exceptional levels of hygiene and chemical resistance. HPL, a material known for its durability and resistance to a wide range of chemicals, makes these doors particularly suitable for pharmaceutical, medical, and laboratory environments. The non-porous surface of HPL doors ensures that they do not harbor bacteria or dust, making them easy to clean and disinfect. Additionally, HPL doors offer an aesthetically pleasing appearance, with a variety of colors and finishes available to match the design requirements of any clean room.

SS DOORS

304/316L SS Door Frames And Door Panels

Stainless Steel (SS) doors, particularly those made from grades like 304 or 316, are the pinnacle of clean room door solutions, offering unmatched durability, hygiene, and resistance to corrosion. Their smooth, non-porous surfaces prevent the accumulation of contaminants and facilitate easy sterilization, making them an ideal choice for the most stringent clean room environments, including pharmaceutical manufacturing, food processing, and biotechnological research facilities. SS doors can also be equipped with airtight seals and advanced locking mechanisms to maintain controlled environments, ensuring that clean rooms meet regulatory standards for cleanliness and safety.

Clean Room Door Accessories

Viewing Window

Viewing windows allow for visual inspection and monitoring without the need to open the door, minimizing the risk of contamination. They can be made from single or double-glazed glass, with options for right-angle or round-angle edges to meet specific design and safety requirements. This ensures both visibility and insulation, maintaining the clean room's controlled conditions.

Door Closer

A door closer ensures that the door automatically closes after opening, maintaining the clean room's pressure and preventing air contamination. This accessory is crucial for preserving the integrity of the clean environment, ensuring doors are not inadvertently left open.

Door Lock

Various locking mechanisms, including handle locks, electromagnetic locks, and electric plug locks, provide security and restricted access to sensitive areas. The type of lock can be specified based on the level of security required, with options for manual or automated locking systems to control entry and exit effectively.

Hinge

Hinges are fundamental in supporting the door’s weight and ensuring smooth operation. Stainless steel (304 SS) hinges offer corrosion resistance and durability, while aluminum alloy hinges provide a lightweight alternative. Both options are designed to withstand the frequent opening and closing cycles of clean room doors.

Door Bottom Seal

The door bottom seal prevents air leakage and contaminant infiltration by creating an airtight seal between the door and the floor. This accessory is crucial for maintaining the clean room's pressure differentials and cleanliness standards. Adjustable and concealed seals are available to accommodate floor variations and ensure a tight fit.

Glass Options

The choice between single and double glass, along with the edge design (right angle or round angle), affects the door's insulation properties and visual appeal. Double-glazed glass offers better insulation, crucial for temperature-controlled environments, while the edge design can enhance safety and compatibility with the clean room's aesthetic.

Lock Variants

Open, hidden, or specified lock mechanisms cater to different security levels and operational convenience. Electromagnetic locks offer secure, remote locking capabilities ideal for areas requiring controlled access, while push handles provide ease of use in high-traffic areas.

Hinge Types

The selection between 304 stainless steel and aluminum alloy hinges allows for customization based on durability, weight, and environmental resistance needs. Stainless steel hinges are suited for heavy-duty applications and environments prone to corrosion, whereas aluminum alloy hinges are lighter and suitable for doors with lower weight and usage intensity.

Adjustable Seals

Concealed concomitant adjustable lifting seals adapt to ensure airtight closure even with floor level changes or uneven surfaces. This flexibility is vital in maintaining the controlled environment of a clean room, preventing unfiltered air from entering under the door.

Incorporating these accessories into clean room doors enhances their functionality, safety, and compliance with stringent environmental standards. Each component plays a role in ensuring the clean room remains isolated from external contaminants, maintaining the purity and integrity of the workspace.

Cleanroom Windows

In clean room environments, where maintaining sterile conditions is paramount, every detail matters—including the windows. Clean room windows not only provide visibility and light but also contribute to the integrity and functionality of the space. Let's delve into the specifics of clean room windows, focusing on the glass, window keel, and Form TCK.

Glass Options for Clean Room Windows

Tempered Glass

Known for its strength and safety, tempered glass is processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. In the event of breakage, it crumbles into small granular chunks instead of splintering into jagged shards, minimizing the risk of injury and contamination.

Ultra-white Glass

This type of glass offers exceptional clarity and increased light transmittance, making it ideal for clean rooms where visibility and brightness are crucial. Its low iron content reduces the green tint that can appear in standard glass, ensuring true color representation and clear visibility.

Fire-proof Glass

For clean rooms requiring additional safety measures, fire-proof glass can provide critical protection. This glass is designed to withstand high temperatures and prevent the spread of flames and smoke, adding an extra layer of security in fire-prone areas.

Grow Rooms

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Clean Rooms

Comprehensive Solutions for Clean Rooms

Creating an effective clean room demands a holistic approach, where every element plays a pivotal role in maintaining the purity of the environment. At ArchSolar, we've developed comprehensive solutions that address the multifaceted needs of clean rooms across various industries.

Utility Solutions for Every Space

Beyond the structural components, we understand the importance of details in maintaining the integrity of a clean room. This understanding has led us to offer a range of utility solutions, including:

• Air Filtration Systems: Essential for removing contaminants from the air and maintaining the required cleanliness levels.

• Lighting Solutions: Designed to provide adequate illumination without introducing contamination.

• Furniture and Storage: Constructed from materials that resist corrosion and are easy to clean, ensuring they contribute to the cleanliness of the environment.

Labs

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